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Toyota Begins Pilot Production of Next Generation Hilux at South African Plant

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Toyota South Africa has started pilot production of its next generation Hilux pickup truck at its manufacturing plant in Durban, marking a major milestone in the company’s R10.4 billion ($634 million) investment programme to modernise its production facilities.

The automaker said more than 77% of the investment programme has already been completed, with the remaining work expected to be finalised by June 2027. The upgrades include new manufacturing equipment, robotics, supplier tooling and expanded production infrastructure designed to improve efficiency and product quality.

Toyota plans to produce about 140,000 units of the new Hilux annually once full-scale production begins, with vehicles destined for both the domestic market and export markets across Africa and Europe. The company will gradually phase out production of the current Hilux model as the new generation enters mass production.

Chief Executive Andrew Kirby said the investment demonstrates Toyota Motor Corporation’s confidence in South Africa’s manufacturing sector despite rapid changes in the global automotive industry. He noted that stricter emissions regulations, technological innovation and increasing competition from Chinese vehicle manufacturers are reshaping the market and requiring significant investment in modern production facilities.

The new Hilux will feature enhanced safety systems and advanced driver assistance technologies, helping Toyota strengthen its position in the highly competitive pickup market. The investment also includes a new logistics centre, a chassis treatment and coating facility, and a state of the art chassis frame welding plant scheduled for completion next year.

South African President Cyril Ramaphosa attended the line off ceremony in Durban, describing the investment as a boost for local manufacturing, exports and job creation. The project reinforces South Africa’s position as one of Africa’s leading automotive production hubs and is expected to support the country’s industrial growth in the years ahead.

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